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M-System Evolution

Automated reinforcement mesh welding system with wire coils and conveyor technology in industrial hall M-System lattice girder welding system from Progress Group during automated welding of reinforcement meshes

Modern automation technology enables bespoke mesh to be welded longitudinally and transversely, while maintaining the highest level of work safety and keeping costs down. Bespoke mesh with different spacings, dimensions, and wire diameters can be individually manufactured according to CAD specifications. The welding plant's modular system permits customized requirements to be precisely met. Each item of bespoke mesh is produced without cutting waste and without complicated recutting as in case of standard mesh. If needed, the bespoke mesh welding machine can be equipped with systems to label, handle or stacking the mesh.

Technical data

  M-System Evolution                      
Diameter range 6 - 20 mm (#6)
Longitudinal wire spacing 50, 25, variable spacing
Straigthening machine MMR
Possible wire diameters 4 (8)
Diameter changeover time < 1 sec.
Number of welding heads 6 - 12
Flexible meshes included
Connected load approx. 200 kVA
Plant dimensions approx. 38 x 12 m
Extended plant layout MMR welding machine with straightening and feeding modules

Piece production of tailor-made mesh

Adaptable performance

Efficiency

Bespoke Mesh

Overview of welded reinforcement meshes and 3D-formed lattice girders for precast concrete production Overview of welded reinforcement meshes and 3D-formed lattice girders for precast concrete production 3D-bent welded reinforcement mesh with channel profile for precast concrete elements Welded reinforcement mesh with bent stirrups and central opening for reinforced concrete 3D-bent welded reinforcement mesh with channel profile for precast concrete elements Custom-made reinforcement mesh with cutouts for precast concrete wall elements Welded reinforcement mesh with bent stirrups and central opening for reinforced concrete 3D reinforcement cage with stirrups for prefabricated concrete beams and columns Standard reinforcement mesh of welded wire for concrete construction applications Custom-made flat reinforcement mesh with variable wire spacing for precast concrete elements Custom-made reinforcement mesh with cutouts for precast concrete wall elements 3D reinforcement cage with stirrups for prefabricated concrete beams and columns Standard reinforcement mesh of welded wire for concrete construction applications Custom-made flat reinforcement mesh with variable wire spacing for precast concrete elements

Bespoke mesh is used ad static reinforcement in the concrete element. For example, bespoke mesh is used in two-dimensional precast concrete elements, such as wall and ceiling elements. A distinction is made between predominantly static and non-static effects in welded mesh. 

Mesh is produced to suit exactly the customer-specific requirements for the prefabricated units.  

Bent bespoke mesh and cages are manufactured from mesh, which is bent after production of the mesh. The mesh is either welded together or intertwined (fastened). It is used, for instance, for pillars, columns, girders, pipe installation and for connections between walls.

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